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Thermoplastic blow molding of metals - Review article


Jan Schroers, Thomas M. Hodges, Golden Kumar, Hari Raman, Anthony J. Barnes, Quoc Pham, and Theodore A. Waniuk

While plastics have revolutionized industrial design due to their versatile processability, their relatively low strength has hampered their use in structural components. On the other hand, while metals are the basis for strong structural components, the geometries into which they can be processed are rather limited. Here we show that bulk metallic glasses, which have superior mechanical properties, can be blow molded like plastics.

Metals are the most widely used structural material, spanning length scales from ~100 nm to ~100 m in applications where a combination of strength and ductility is required. Compared to plastics, however, metals exhibit limited processability. The origin of the superb processability of (thermo)plastics is the gradual softening from a solid-like material (glass) below the glass transition temperature, Tg, to a liquid-like material (supercooled liquid) when heated above Tg. From a processing point of view, an ideal material would flow under a forming pressure, which is low, yet sufficiently large that turbulent flow is avoided and gravity and wetting effects can be neglected on the time scale of the process.

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Materials Today (2011) 14(1-2), 14-19
doi: 10.1016/S1369-7021(11)70018-9

 

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This article is featured in:
Characterization  •  Mechanical properties  •  Metals and alloys  •  Tools and Techniques