Taha Ayari from Georgia Tech Lorraine measures the photovoltaic performances of the InGaN solar cells with a solar simulator. Photo: Ougazzaden laboratory, Georgia Tech.
Taha Ayari from Georgia Tech Lorraine measures the photovoltaic performances of the InGaN solar cells with a solar simulator. Photo: Ougazzaden laboratory, Georgia Tech.

A team of semiconductor researchers based in France has used a boron nitride separation layer to grow indium gallium nitride (InGaN) solar cells that were then lifted off their original sapphire substrate and placed onto a glass substrate.

By combining the InGaN cells with photovoltaic (PV) cells made from semiconducting materials such as silicon (Si) or gallium arsenide (GaAs), the new lift-off technique could facilitate fabrication of higher efficiency hybrid PV devices able to capture a broader spectrum of light. Such hybrid structures could theoretically boost solar cell efficiency as high as 30% for an InGaN/Si tandem device.

The technique is the third major application for the hexagonal boron nitride lift-off technique, which was developed by a team of researchers from the Georgia Institute of Technology, the French National Center for Scientific Research (CNRS) and Institut Lafayette in Metz, France. Earlier applications targeted sensors and light-emitting diodes (LEDs).

"By putting these structures together with photovoltaic cells made of silicon or a III-V [semiconducting] material, we can cover the visible spectrum with the silicon and utilize the blue and UV light with indium gallium nitride to gather light more efficiently," said Abdallah Ougazzaden, director of Georgia Tech Lorraine in Metz, France and a professor in Georgia Tech's School of Electrical and Computer Engineering (ECE). "The boron nitride layer doesn't impact the quality of the indium gallium nitride grown on it, and we were able to lift off the InGaN solar cells without cracking them." The research is reported in a paper in ACS Photonics.

The technique could lead to production of solar cells with improved efficiency and lower cost for a broad range of terrestrial and space applications. "This demonstration of transferred InGaN-based solar cells on foreign substrates while increasing performance represents a major advance toward lightweight, low cost, and high efficiency photovoltaic applications," the researchers wrote in their paper.

"Using this technique, we can process InGaN solar cells and put a dielectric layer on the bottom that will collect only the short wavelengths," Ougazzaden explained. "The longer wavelengths can pass through it into the bottom cell. By using this approach, we can optimize each surface separately."

The researchers began the process by growing monolayers of boron nitride on two-inch sapphire wafers using a metalorganic vapour-phase epitaxy (MOVPE) process at approximately 1300°C. The boron nitride surface coating is only a few nanometers thick and produces crystalline structures that have strong planar surface connections but weak vertical connections.

Because the InGaN attaches to this boron nitride layer with weak van der Waals forces, the solar cells can be grown across the wafer and removed without damage. So far, the cells have been removed from the sapphire manually, but Ougazzaden believes the transfer process could be automated to drive down the cost of the hybrid cells. "We can certainly do this on a large scale," he said.

The InGaN structures are then placed onto the glass substrate with a backside reflector to obtain enhanced performance. Beyond demonstrating placement atop an existing PV structure, the researchers also hope to increase the amount of indium in their lift-off devices, boosting light absorption and increasing the number of quantum wells from five to 40 or 50.

"We have now demonstrated all the building blocks, but now we need to grow a real structure with more quantum wells," Ougazzaden said. "We are just at the beginning of this new technology application, but it is very exciting."

This story is adapted from material from Georgia Institute of Technology, with editorial changes made by Materials Today. The views expressed in this article do not necessarily represent those of Elsevier. Link to original source.