Designed by big data and made with synthetic chemistry, this thin film and others like it could help reduce pollution and remove greenhouse gases from the air. Photo: Laura Murdock/University of South Carolina.
Designed by big data and made with synthetic chemistry, this thin film and others like it could help reduce pollution and remove greenhouse gases from the air. Photo: Laura Murdock/University of South Carolina.

Researchers at Columbia Engineering and the University of South Carolina have developed a method that combines big data and machine learning to selectively design gas-filtering polymer membranes to reduce greenhouse gas emissions. Their study, reported in a paper in Science Advances, is the first to apply an experimentally validated machine-learning method to rapidly design and develop advanced gas separation membranes.

"Our work points to a new way of materials design and we expect it to revolutionize the field," says Sanat Kumar, a professor of chemical engineering at Columbia University, the study's principal investigator and a pioneer in developing polymer nanocomposites with improved properties.

Polymer films or membranes are often used to separate mixtures of simple gases, like carbon dioxide (CO2), nitrogen (N2) and methane (CH4). Scientists have proposed using membrane technology to separate CO2 from other gases for natural gas purification and carbon capture, but there are potentially hundreds of thousands of polymers that can be produced with our current synthetic toolbox, all of which vary in their chemical structure. Manufacturing and testing all of these materials is an expensive and time-consuming process, and to date only about 1000 polymers have been evaluated as gas separation membranes.

Kumar and his collaborators at Columbia Engineering, the University of South Carolina and the Max Planck Society in Mainz, Germany, have created a machine-learning algorithm that correlates the chemical structure of the 1000 tested polymers with their gas transport properties, to investigate what structure makes the best membrane. They then applied this algorithm to more than 10,000 known polymers to predict which would produce the best material in this context.

This procedure identified some 100 polymers that had never been tested for gas transport but were predicted to surpass the current membrane performance limits for CO2/CH4 separations.

"Rather than experimentally test all the materials that exist for a particular application, you instead test a smaller subset of materials which have the most promise. You then find the materials that combine the very best ingredients and that gives you a shot at designing a better material, just like Netflix finding you the next movie to watch," explains the study's co-author Connor Bilchak, formerly a PhD student with Kumar and now a post-doctoral fellow at the University of Pennsylvania.

To test the algorithm's accuracy, a group led by Brian Benicewicz, professor of chemistry and biochemistry at the University of South Carolina, synthesized two of the most promising polymer membranes predicted by this approach and found that these membranes exceeded the upper bound for CO2/CH4 separation performance.

"Their performance was very good – much better than what had been previously made," says the study's co-author Laura Murdock, a graduate student of Benicewicz's. "And it was pretty easy. This methodology has significant potential for commercial use."

"Looking beyond this one context, this method is easily extendable to other membrane materials which could profoundly affect the development of next generation batteries and technologies for water purification," adds Benicewicz.

This story is adapted from material from Columbia Engineering, with editorial changes made by Materials Today. The views expressed in this article do not necessarily represent those of Elsevier. Link to original source.