Schematic of the wet spinning process (top left); yarn plying (top right); aligned, closely packed rGO structure (bottom left); fast bending (bottom middle); and Ashby plot comparing fiber and yarn actuators, biological muscle, and state-of-the-art artificial muscles.
Schematic of the wet spinning process (top left); yarn plying (top right); aligned, closely packed rGO structure (bottom left); fast bending (bottom middle); and Ashby plot comparing fiber and yarn actuators, biological muscle, and state-of-the-art artificial muscles.
Schematic (left) and photo (right) of a 1.1 mg yarn lifting a 2 g weight in 80 ms with a bending angle of 22.4°, demonstrating a work capacity of 73.94 J/kg.
Schematic (left) and photo (right) of a 1.1 mg yarn lifting a 2 g weight in 80 ms with a bending angle of 22.4°, demonstrating a work capacity of 73.94 J/kg.

Soft materials promise more dexterous, sensitive robotics but soft actuators are limited in strength and power density. Now researchers at the University of Pennsylvania have fabricated meter-long composite fibers combining graphene oxide (GO) nanosheets with flexible, conductive polymers that can achieve mechanical strength, toughness, and actuation that surpasses biological muscles [Gao et al., Materials Today (2023), https://doi.org/10.1016/j.mattod.2023.08.003].

“Most soft actuators are based on responsiveness to heat, light, pH, and water, [so] actuation efficiency is low and actuation speed is slow,” points out Shu Yang, Joseph Bordogna Professor of Engineering and Applied Science, who led the work. “We addressed the paradox in actuation performance and the distinct limitations of soft actuators.”

While electrically stimulated actuators, such as those based on carbon nanotube (CNT) aerogel sheets or bundles of closely aligned fibers, respond quickly and forcefully, they tend to be brittle and require specialist equipment for fabrication. Instead, the team exploited the assembly of GO sheets into a lyotropic liquid crystal (LLC) phase.

“We pre-assemble GOs into an ordered phase before they are assembled into fibers, which is critical to their formation of zigzag brick-and-mortar close-packing morphology in the fiber format,” explains Yang, “[which] leads to superior actuation performance based on charge injection and electrostatic repulsion.”

The team wet-spin a mixture of GO nanosheets and poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT: PSS) into a composite fiber in which the flexible, conductive polymer is embedded in between aligned, closely-packed nanosheets. The addition of a depleting agent, polyethylene glycol (PEG), improves toughness and elasticity, while chemical reduction of GO to rGO increases electrical conductivity. Finally, the composite fibers are plied with nylon yarns to create a hierarchical composite actuator with capabilities better than typical biological muscles (75 J/kg work capacity and 924 W/kg power density).

“We demonstrate rapid and forceful actuation through electrostatic repulsion between rGO nanosheets in fiber form, achieving high energy efficiency, high power density, and high weight-lifting capability that can meet or beat the performance of biological muscles,” adds Yang.

Actuators fabricated from the composite fiber respond quickly (80 ms) and reversibly over 10,000 cycles. Crucially, the new composite is mainly inorganic but does not suffer from the typical brittleness of such materials because of addition of polymeric additives.

“Our actuators are good for bending, but not good for twisting or making knots,” admits Yang, however. “[But we are now] exploring different geometries and topologies, as well as material compositions, for bending and twisting.”